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Selective Soldering:

ZSW
Pro Series

Modules can be con gured based on cycle time demand and overall production requirements. With parallel processing capability, the system eliminates idle waiting time between operations — signi cantly increasing productivity and maximizing line e ciency.

  • Pro series in-line selective soldering solution for higher production output
  • Professional selective soldering technology & protean soldering solutions
  • Modular concept to allow flexibility and expandability
  • Mix-and-match concept to meet all kind of requirements
  • Pro-F51/61: Selective flux module
  • Pro-M51: Multi-point soldering module (with built in one-zone preheater)
  • Pro-S51/61: Single-point soldering module (with built in one-zone preheater)
  • Pro-H51/61: One-zone preheating module
  • Pro-2H51/61: Two-zone preheating module
  • Parallel process results in high productivity
  • Independent control of each module conveyor
  • With real-time visualization 
  • With offline programming
  • Upgradable to Sono-Tek selective ultrasonic spray fluxer (Z-Select-S)
Precise Fluxing – Zero Waste

Selective uxing with jet uxer applies ux only to the targeted soldering areas, minimizing overspray and signi cantly improving board cleanliness. The precise control enhances solder wetting performance for high-quality solder joints while maintaining the lowest ux consumption.

 

Z-Select-S Ultrasonic Fluxing Nozzle (Optional)

Ready to integrate with Z-Select-S ultrasonic uxing nozzle (OEM by Sono-Tek USA) to produce a focused air shaping for superior edge-to-edge ux coverage and through-hole penetration. Their renowned ultrasonic technology even allows ne atomization of high-solids sticky ux without clogging.

 

Uniform Preheat – Reliable Barrel Fill.

Preheating is not only critical for proper ux activation, but a well-balanced thermal gradient across the
PCB also ensures e ective solder wetting and complete barrel ll, resulting in stronger and more reliable solder joints —especially on thick or high-thermal-mass assemblies.

 

Wave Height Monitoring.

Continuously monitor wave height and automatically adjust to maintain the set solder pro le, ensuring
consistent solder joints quality across every board during mass production.

 

Targeted Soldering – Optimal Performance.

Precisely ne-tuning soldering parameters such as dwell time or lift-o duration to achieve
the perfect solder joint pattern and consistent quality.

 

Dual Solder Pot (Optional)

Dual solder pot with an automatically adjustable pitch range from 90-260mm for maximum exibility to
adapt a wide range of product sizes

Module Flux Module Multi-point Soldering Module Single-point Soldering Module One-zone Preheating Module Two-zone Preheating Module
Model PRO‑FS1/61 PRO‑MS1 PRO‑SS1/61 PRO‑HS1/61 PRO‑2HS1/61
General
Dimensions (L × W × H) 1,000 × 1,915 × 1,571 mm 1,100 × 2,015 × 1,571 mm 2,000 × 1,915 × 1,571 mm 1,300 × 1,915 × 1,571 mm 2,000 × 2,015 × 1,571 mm 1,100 × 1,915 × 1,571 mm 2,000 × 1,915 × 1,571 mm 2,000 × 2,015 × 1,571 mm
Weight Approx. 500 / 600 kg Approx. 1,200 kg Approx. 900 / 1,000 kg TBC TBC
Nitrogen source requirement N/A 0.5 – 0.8 MPa, ≤10 ppm 0.5 – 0.8 MPa, ≤10 ppm N/A N/A
Nitrogen consumption N/A 15 m³/hr 1.5 – 2 m³/hr / nozzle N/A N/A
Exhaust requirement (ducting Ø 200 mm) 10 m³/min × 1 10 m³/min × 2 10 m³/min × 1 10 m³/min × 1 10 m³/min × 1
Power consumption 15 / 15 kW 32 kW 27 / 36 kW 15 / 21 kW 30 / 42 kW
Operating system Windows 11 Pro Windows 11 Pro Windows 11 Pro Windows 11 Pro Windows 11 Pro
Power supply 3 phase, 5 wires, 380 V AC, 50/60 Hz 3 phase, 5 wires, 380 V AC, 50/60 Hz 3 phase, 5 wires, 380 V AC, 50/60 Hz 3 phase, 5 wires, 380 V AC, 50/60 Hz 3 phase, 5 wires, 380 V AC, 50/60 Hz
Conveyor System
Conveyor adjustable width 50 – 510 / 610 mm 100 – 510 mm 50 – 510 / 610 mm 50 – 510 / 610 mm 50 – 510 / 610 mm
Conveyor adjusting method Automatic (software controlled) Automatic (software controlled) Automatic (software controlled) Automatic (software controlled) Automatic (software controlled)
Conveyor height 900 ± 20 mm 900 ± 20 mm 900 ± 20 mm 900 ± 20 mm 900 ± 20 mm
Conveyor direction Left to right (option: right to left) Left to right (option: right to left) Left to right (option: right to left) Left to right (option: right to left) Left to right (option: right to left)
PCB clearance Top: 120 mm, Bottom: 30 mm Top: 120 mm, Bottom: 30 mm Top: 120 mm, Bottom: 30 mm Top: 120 mm, Bottom: 30 mm Top: 120 mm, Bottom: 30 mm
PCB edge clearance 5 mm 5 mm 5 mm 5 mm 5 mm
Max. load 10 kg 10 kg 10 kg 10 kg 10 kg
System Features
Offline programming (1 license) Standard Standard Standard Standard Standard
Uninterrupted Power Supply (UPS) Standard Standard Standard Standard Standard
Barcode scanning function Optional Optional Optional Optional Optional
MES software (4.0) Optional Optional Optional Optional Optional